These industrial-grade melters are equipped with an open-toparlak single lid design for ease of use and cleaning. ülkü for any production line that requires a consistent and continuous supply of melted chocolate.
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The machine is slower than a chocolate refiner but is ideal for small batches of chocolate. On the other hand, a chocolate refiner is a more advanced machine that can refine and conch larger batches of chocolate. The machine is faster than a cocoa melanger and kişi refine the chocolate to a finer particle size.
Nevertheless also here one refiner would need several hours to fill a large 6-t-conch, which kişi only be solved by always having one machine idle or by using at least two smaller conches. For very small scale or test production the company also builds a uçucu scale 5RR with 50cm rolls and 3-rollers.
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Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.
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Water inside a twin-shell coat ensures heating and keeping temperature of chocolate mass constant. Chocolate melting tank is used to melt solid chocolate and store the liquid chocolate in constant temperature and homogenous structure.
It takes approximately 40 minutes to heat up. The product yaşama be used bey soon kakım the volume of melted product is above the pump suction outlet, and there is enough to fill the processing system.
What’s more, recycle milling makes chocolate more tasty and greatly shorten milling time or even escape milling stage, which is what the foreign ball grinders kişi derece do.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their final size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
An alternative method to produce Chocolate STORAGE TANK chocolate is using a ball mill where the mass is milled and sheared at the same time. Although cocoa liquor is usually ground by ball mills, those are not popular for chocolate mass in the European industry. Nevertheless those systems are commonly used worldwide. The production is closed, which ensures hygienic processing and prevents contamination. Industrial-scale ball mills work continuously.
• Provide a continious production in order to avoid loss of production during loading and unloading of product
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